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Title Insight into mechanisms of Mn and NH4+-N removal with recovery of Mn and Mg from electrolysis manganese residue (EMR): Effect of humus and NaOH
ID_Doc 10862
Authors Lv, X; Deng, JS; Lei, JL; Shu, ZG
Title Insight into mechanisms of Mn and NH4+-N removal with recovery of Mn and Mg from electrolysis manganese residue (EMR): Effect of humus and NaOH
Year 2025
Published
Abstract Electrolytic manganese residue (EMR) poses significant environmental risks due to the release of manganese (Mn) and ammonium nitrogen (NH4+-N). This study introduced an approach for the harmless treatment and resource utilization of EMR using a combination of humus and sodium hydroxide (NaOH), and the recovery of Mn and Mg from leachate. Water leaching removed 71.1 % Mn and 96.5 % NH4+-N from EMR. Subsequent ball milling and roasting with humus/NaOH significantly stabilized Mn, achieving leaching toxicity below 2 mg/L for Mn and 3 mg/L for NH4+-N after 28 days of curing. The use of NaOH to activate humus enhanced its adsorption and self-binding solidification, facilitating the immobilization of Mn2+ through the formation of C-S-H. This effectively reduced the leaching toxicity of Mn, making the treated EMR residue compliant with environmental regulations (Class I sites in general industrial solid waste storage and landfill facilities). The leachate was further utilized for Mn and Mg recovery through sulfide and hydroxide precipitation, contributing to a circular economy and reducing the reliance on primary resources. This approach ensures high recovery rates while minimizing the formation of unwanted by-products. The study demonstrated the economic feasibility of the proposed method through a cost-benefit analysis, highlighting its potential for widespread application in the manganese industry.
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