Knowledge Agora



Similar Articles

Title Novel and Accessible Physical Recycling for Expanded Polystyrene Waste with the Use of Acetone as a Solvent and Additive Manufacturing (Direct Ink-Write 3D Printing)
ID_Doc 26291
Authors García-Sobrino, R; Cortés, A; Calderón-Villajos, R; Díaz, JG; Muñoz, M
Title Novel and Accessible Physical Recycling for Expanded Polystyrene Waste with the Use of Acetone as a Solvent and Additive Manufacturing (Direct Ink-Write 3D Printing)
Year 2023
Published Polymers, 15, 19
Abstract The current high production of plastics has prompted the exploration of alternative pathways to facilitate recycling, aiming for a progressively sustainable society. This paper presents an alternative and affordable technology for treating waste expanded polystyrene (EPS) mixed with acetone in a 100:1 volume ratio to be used as 3D printing ink for Direct Ink Write technology. In order to optimize the printing parameters, a comprehensive study was conducted, evaluating different needle diameters, printing speeds, and bed temperature values to achieve homogenous pieces and a highly repeatable 3D printing process. Results showed that the main optimum printing parameters were using needles with diameters of 14 to 16 G and printing speeds ranging from 2 to 12 mm/s, which were found to yield the most uniform ribbons. Increasing the bed temperature, despite favoring acetone evaporation, led to the generation of more heterogeneous structures due to void growth inside the printed ribbons. Thus, employing room temperature for the bed proved to be the optimal value. Lastly, a comparative study between the starting material and the EPS after the printing process was conducted using FTIR-ATR and GPC analyses, ensuring the preservation of the original polymer's integrity during physical recycling.
PDF https://www.mdpi.com/2073-4360/15/19/3888/pdf?version=1695712513

Similar Articles

ID Score Article
19424 Gonzalez, CS; Sanchez, FAC; Boudaoud, H; Nouvel, C; Pearce, JM Multi-material distributed recycling via material extrusion: recycled high density polyethylene and poly (ethylene terephthalate) mixture(2024)Polymer Engineering And Science, 64.0, 4
5201 Romani, A; Levi, M; Pearce, JM Recycled polycarbonate and polycarbonate/acrylonitrile butadiene styrene feedstocks for circular economy product applications with fused granular fabrication-based additive manufacturing(2023)
17908 Maraveas, C; Kyrtopoulos, IV; Arvanitis, KG Evaluation of the Viability of 3D Printing in Recycling Polymers(2024)Polymers, 16, 8
2448 Al Rashid, A; Koç, M Additive manufacturing for sustainability and circular economy: needs, challenges, and opportunities for 3D printing of recycled polymeric waste(2023)
25618 Zhu, Y; Fink, W; Yost, SF; Mather, PT; Vogt, BD Subtle differences in recycled polypropylene from rheology to additives impacts ease of circularity in materials extrusion additive manufacture(2024)
10188 Mumbach, GD; Bolzan, A; Machado, RAF A closed-loop process design for recycling expanded polystyrene waste by dissolution and polymerization(2020)
26039 Korey, M; Rencheck, ML; Tekinalp, H; Wasti, S; Wang, PT; Bhagia, S; Walker, R; Smith, T; Zhao, XH; Lamm, ME; Copenhaver, K; Vaidya, U; Ozcan, S Recycling polymer composite granulate/regrind using big area additive manufacturing(2023)
12962 Zegeye, LH; Atalie, D Recycling of Polycarbonate/Acrylonitrile Butadiene Styrene Blends with Flame Retardant Additives for 3D Printing Filament(2024)
19428 Mikula, K; Skrzypczak, D; Izydorczyk, G; Warchol, J; Moustakas, K; Chojnacka, K; Witek-Krowiak, A 3D printing filament as a second life of waste plastics-a review(2021)Environmental Science And Pollution Research, 28.0, 10
25767 Habiba, RD; Malça, C; Branco, R Exploring the Potential of Recycled Polymers for 3D Printing Applications: A Review(2024)Materials, 17, 12
Scroll