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Title Towards digital twins of waste sorting plants: Developing data-driven process models of industrial-scale sensor-based sorting units by combining machine learning with near-infrared-based process monitoring
ID_Doc 23041
Authors Kroell, N; Maghmoumi, A; Dietl, T; Chen, XZ; Küppers, B; Scherling, T; Feil, A; Greiff, K
Title Towards digital twins of waste sorting plants: Developing data-driven process models of industrial-scale sensor-based sorting units by combining machine learning with near-infrared-based process monitoring
Year 2024
Published
DOI 10.1016/j.resconrec.2023.107257
Abstract Sorting plants are crucial for effective recycling, but their optimization can be challenging due to the heterogeneity of waste streams. We introduce a novel approach to holistically optimize sorting plants using digital twins containing data-driven process models. To demonstrate their technical feasibility, we developed a data -driven process model for industrial-scale sensor-based sorting (SBS) units by combining near-infrared process monitoring with machine learning. Our results indicate a sorting performance change (F1-score) in the SBS unit by 0.22 a% for +1% occupation density and +0.19 a% for +1 wt% target material share. An artificial neural network predicted the SBS behavior with a 3.0% mean absolute error. Our case study demonstrates the potential of data-driven process models for digital twins by clarifying the influence of throughput fluctuations on SBS performance and simulating different SBS cascade designs, thus paving the way towards improved design and operation of sorting plants and a more circular future.
Author Keywords Sensor-based material flow characterization; Circular economy; Mechanical post-consumer plastic recycling; Data-driven process simulation; Artificial intelligence; Lightweight packaging waste
Index Keywords Index Keywords
Document Type Other
Open Access Open Access
Source Science Citation Index Expanded (SCI-EXPANDED)
EID WOS:001111673600001
WoS Category Engineering, Environmental; Environmental Sciences
Research Area Engineering; Environmental Sciences & Ecology
PDF https://doi.org/10.1016/j.resconrec.2023.107257
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