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Scientific Article details

Title Circular economy innovation: A deep investigation on 3D printing of industrial waste polypropylene and carbon fibre composites
ID_Doc 3272
Authors Ghabezi, P; Sam-Daliri, O; Flanagan, T; Walls, M; Harrison, NM
Title Circular economy innovation: A deep investigation on 3D printing of industrial waste polypropylene and carbon fibre composites
Year 2024
Published
DOI 10.1016/j.resconrec.2024.107667
Abstract Transforming waste polypropylene (PP) and waste carbon fibre into upcycled composite materials for additive manufacturing represents an ideal circular economy challenge. An optimized method for material extrusion and 3D printing was developed to overcome adhesion and warpage challenges during printing. The study explored the impact of varying waste carbon fibre weight fractions (0 wt%, 2 wt%, 5 wt%, 8 wt%, 15 wt%, and 25 wt%), firstly on the properties of filament and then on printability and mechanical properties of printed specimens. Optimized extrusion parameters yielded the successful fabrication of fibre-reinforced filaments. Micro-level assessment of the polymer revealed a decrease in mechanical properties due to thermal processes during filament making and 3D printing. Microstructural analysis, along with optical and scanning electron microscopy, provided insights into inter-bead voids, debonding, fibre dispersion, fracture modes, and filament/sample quality. Differential Scanning Calorimetry indicated slight matrix degradation during filament extrusion, leading to slightly reduced melting and crystallization temperatures.
Author Keywords 3D printing; Recycling; Carbon fibre; Circular economy; Polypropylene
Index Keywords Index Keywords
Document Type Other
Open Access Open Access
Source Science Citation Index Expanded (SCI-EXPANDED)
EID WOS:001237317200001
WoS Category Engineering, Environmental; Environmental Sciences
Research Area Engineering; Environmental Sciences & Ecology
PDF https://doi.org/10.1016/j.resconrec.2024.107667
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