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Title Profitability of Conveyor Belt Refurbishment and Diagnostics in the Light of the Circular Economy and the Full and Effective Use of Resources
ID_Doc 4923
Authors Blazej, R; Jurdziak, L; Kirjanow-Blazej, A; Bajda, M; Olchówka, D; Rzeszowska, A
Title Profitability of Conveyor Belt Refurbishment and Diagnostics in the Light of the Circular Economy and the Full and Effective Use of Resources
Year 2022
Published Energies, 15, 20
DOI 10.3390/en15207632
Abstract The authors propose a new method of predictive replacements of belt sections in a conveyor belt loop with their refurbishment based on their condition recognized by specially designed diagnostic devices: DiagBelt and BeltSonic. Selection of the moment for belt replacement is made on the basis of forecasted state of its wear, when steel cable failure density exceeds the selected threshold or the percentage of belt covers abrasion exceeds the permissible level. The use of double belt refurbishment extends the total belt operation time, but without diagnostics, the reconditioning success rate is relatively low. Visual inspection allows only an uncertain assessment of cable condition. New devices give precise assessment of their condition and allow the selection of a non-linear rate of belt condition based on consecutive scans. The assessed condition of the cables is the key factor in successful belt refurbishment and obtained cost savings. Additionally, diagnostics can help extend belt life. Identified failures can be repaired in order to prevent accelerated belt degradation. The use of diagnostics in the current replacement strategy significantly improves the economic efficiency of belt reconditioning. The reuse of the belt core ensures efficient use of resources and reduces the level of waste, which fits into the circular economy.
Author Keywords conveyor belt; refurbishment; diagnostic systems; circular economy; NDT; magnetic method; ultrasonic method
Index Keywords Index Keywords
Document Type Other
Open Access Open Access
Source Science Citation Index Expanded (SCI-EXPANDED)
EID WOS:000872350100001
WoS Category Energy & Fuels
Research Area Energy & Fuels
PDF https://www.mdpi.com/1996-1073/15/20/7632/pdf?version=1665903226
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