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Scientific Article details

Title Surface Treatments Solutions to Green Tribology
ID_Doc 63343
Authors Igartua, A; Mendoza, G; Fernandez, X; Zabala, B; Alberdi, A; Bayon, R; Aranzabe, A
Title Surface Treatments Solutions to Green Tribology
Year 2020
Published Coatings, 10, 7
DOI 10.3390/coatings10070634
Abstract The objective of this paper is to highlight the need to combine lifecycle environmental assessment with durability evaluation (tribology and engine tests) to evaluate the potential of surface technologies to contribute to the green deal, in order to make Europe the first climate-neutral continent. Tribology is a scientific discipline that allows one to understand the system reaction to friction and wear. Tribological testing machines are prepared to measure friction at the laboratory level to minimize the wear and heat dissipation of two bodies in relative movement, thus improving the energy efficiency and minimizing CO(2)emissions. In this paper, different surface technologies, such as high-velocity oxyfuel (HVOF), physical vapor deposition (PVD), and clean Cr electrolytic processes, are analyzed as promising surface technology solutions from both performance and environmental impact perspectives to replace harmful Cr(VI) coatings. The tribology simulates the working conditions of the real system at the laboratory level, reproducing the failure mechanism and facilitating the laboratory screening of the energy efficiency and durability of materials solutions for certain tribological systems-in this case, engine components. The tribological test results give information about the behavior of materials, while the engine tests gives information about the behavior of components. In this paper, the environmental impact of the production process of the coatings is also analyzed. Two hard chrome processes are compared, demonstrating that by controlling the production process it is possible to significantly reduce the environmental impact of the chrome-plated process, minimizing the environmental impact to that of PVD coatings. The environmental impact of the tested HVOF process is lower than traditional Cr(VI)-plated coatings but higher than PVD coatings. Combining the information from the lifecycle assessment (LCA) and tribological studies, it is possible to assess both the performance and the environmental impact of the surface treatments. This methodology is a tool to that can be used minimize CO(2)emissions at the design phase to improve the energy efficiency of products and processes.
Author Keywords tribology; green deal; surface technologies; coatings; PVD; HVOF; nitriding; LCA
Index Keywords Index Keywords
Document Type Other
Open Access Open Access
Source Science Citation Index Expanded (SCI-EXPANDED)
EID WOS:000557751800001
WoS Category Materials Science, Multidisciplinary; Materials Science, Coatings & Films; Physics, Applied
Research Area Materials Science; Physics
PDF https://www.mdpi.com/2079-6412/10/7/634/pdf?version=1594043197
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